An Ultimate Guide To Using A Punch And Dies On The Manufacturing Floor Effortlessly

 

Tools allow the machine to process the plates and shape them into the desired shape. These machines have many different shapes and sizes to suit different processing needs: different bending angles, different bending ranges, the need to fold sheets, and so on. Calmly speaking, if you look at the things around you, you will find that many objects are formed by this kind of processing: blinds and frames, electrical appliances, steel furniture, truck parts, computer cases. Many commonly used objects are made of metal plates that are bent in different ways, and we all know very well in order to obtain the final shape. 

The tool has two different parts: the bottom is the die, and the top is the punch. Both of these elements are very complex and require extremely precise design, which takes into account the reaction of the metal plate during processing. The die and punch are complementary: the first one is fixed on the worktable, the other moves up and down to form the sheet. 

All the tools need to be calibrated according to the press brake on which they will be used. The thickness of the sheets and the force needed to shape the sheets have a big role in the design of the tools: the design has to pay attention to the shapes and, most importantly, to the materials used. 

Three major things to consider while choosing the raw materials: 

Raw materials need to be of superior quality:

They are one of the most stressed components in this type of machine, so choosing the best material is essential to get the best results. All bending tools are made of mild steel, which is a strong material that can withstand mechanical stress and wear. Tempering is a very important step: every part of the tool must be sturdy and durable. This is the only way to get a high-quality product. 

Versatility is something you want not to underestimate:

The tools with which machines are equipped are multipurpose and guarantee an increase in production rate. Versatility makes it possible to use the same tool for different processes, saving the time otherwise used to change the tool. Production rate and general performances are boosted in a very remarkable way. 

The tools can be easily changed by just one user:

The punch and die have a quick clamping system, which facilitates the user's work and reduces tool change time. Those who choose this machine know the enormous advantages of production: high-quality materials and cutting-edge design are the main reasons why our machine is a long-lasting investment: it can withstand high production speeds and must keep up with the modern world. and whole. 

Wrapping Up:

The punch is a simple tool. The punch presses the workpiece (usually sheet metal) to force a cut to quickly and accurately punch holes. Punches and dies are usually made of carbide or tool steel. Most presses are mechanically operated, but simple manual presses are also used. Many times, the punch pierces the material and enters the mould. The mould holds the workpiece and determines the shape of the punch in it. The mould is usually customized according to the specific project that is being produced.

 


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