Manufacturers employ a variety of tools to handle and turn
raw materials into finished products, including press punch dies. This large,
powerful machine can quickly cut through tough materials, including metal, and
leave holes in the same shape as the punch press die.
Hydraulic presses are one of the most prevalent machines in the industrial sector, and they have a number of advantages. Let's take a closer look at these hydraulic press punch dies.
1. Operating Costs
Are Significantly Reduced
Hydraulic press punch dies are
relatively simple, and the huge cost savings over mechanical presses in
comparable capacities may surprise you. The number of moving parts is small,
and they are all properly lubricated by a pressurized oil flow. When a breakdown
occurs, it is usually small; unlike a broken crankshaft, for example.
Packing, solenoid coils, and, on rare occasions, a valve, are all common maintenance items. These parts are not only affordable, but they can also be replaced without dismantling the machine. As a result, there will be more uptime and decreased maintenance expenses.
2. More Control Flexibility
The hydraulic press's power is
always in check. The ram force, direction, speed, force release, and pressure
dwell duration can all be customized to match a specific job. Jobs requiring
light dies can be completed with lower pressure. Before contacting the job, the
ram might be made to approach it quickly and then slowed down.
As a result, the tool's life is extended. To suit the work, timers, feeds, heaters, coolers, and a number of auxiliary functions can be added to the sequence. Hydraulic press punch dies are capable of much more than simply going up and down.
3. Full Power Stroke
A hydraulic press's full force can
be provided at any point during the stroke. Not only at the bottom, as with
mechanical presses, but also at the top. There are no provisions for lower
tonnage at the top of the stroke. When doing drawing activities, for example,
the press's entire force is available at the top of the stroke.
To reach 100 tonnes throughout the stroke, you don't need to buy a 200-ton press. Other benefits include speedier set-ups and the elimination of the time-consuming task of adjusting the stroke nut on the slide to accommodate various dies.
4. Increased Adaptability
Within its tonnage range, a single
hydraulic press can perform a wide range of tasks. Deep draws, shell
reductions, urethane bulging, shaping, blank and piercing, stake, punch, press
fitting, straightening, and assembly are all examples of common processes.
Powered metal forming, abrasive
wheel forming, bonding, broaching, ball sizing, plastic and rubber compression,
and transfer molding are just a few of the applications.
5. Safety
Hydraulic press punch dies are not
considered safer than mechanical presses by any manufacturer. If the controls
and safety mechanisms built into these types of machinery are used
appropriately, they are planned and manufactured to be safe.
All machines can be deadly if they are utilized incorrectly. Hydraulic presses, on the other hand, are simple to make safe due to the factor of ram movement control. The controls are non-tie down, anti-repeat, dual palm button controls. Because of the nature of a hydraulic press control system, interlocking guards and other safety devices are relatively simple.
Conclusion
Because of its simple operating mechanism and advanced
technology, there are numerous advantages to employing a hydraulic press punch dies for industrial uses. Punch presses are large machines with a 'C' frame.
The hydraulic ram is positioned at the C type's uppermost part, while the
portal frame is fashioned like a complete circle, with the ram cantered within
the frame to prevent frame deflection or distortion.
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