5 Advantages of Using Hydraulic Press Punch Dies

 


Manufacturers employ a variety of tools to handle and turn raw materials into finished products, including press punch dies. This large, powerful machine can quickly cut through tough materials, including metal, and leave holes in the same shape as the punch press die.

Hydraulic presses are one of the most prevalent machines in the industrial sector, and they have a number of advantages. Let's take a closer look at these hydraulic press punch dies. 

1. Operating Costs Are Significantly Reduced

Hydraulic press punch dies are relatively simple, and the huge cost savings over mechanical presses in comparable capacities may surprise you. The number of moving parts is small, and they are all properly lubricated by a pressurized oil flow. When a breakdown occurs, it is usually small; unlike a broken crankshaft, for example.

Packing, solenoid coils, and, on rare occasions, a valve, are all common maintenance items. These parts are not only affordable, but they can also be replaced without dismantling the machine. As a result, there will be more uptime and decreased maintenance expenses. 

2. More Control Flexibility 

The hydraulic press's power is always in check. The ram force, direction, speed, force release, and pressure dwell duration can all be customized to match a specific job. Jobs requiring light dies can be completed with lower pressure. Before contacting the job, the ram might be made to approach it quickly and then slowed down.

As a result, the tool's life is extended. To suit the work, timers, feeds, heaters, coolers, and a number of auxiliary functions can be added to the sequence. Hydraulic press punch dies are capable of much more than simply going up and down. 

3. Full Power Stroke 

A hydraulic press's full force can be provided at any point during the stroke. Not only at the bottom, as with mechanical presses, but also at the top. There are no provisions for lower tonnage at the top of the stroke. When doing drawing activities, for example, the press's entire force is available at the top of the stroke.

To reach 100 tonnes throughout the stroke, you don't need to buy a 200-ton press. Other benefits include speedier set-ups and the elimination of the time-consuming task of adjusting the stroke nut on the slide to accommodate various dies. 

4. Increased Adaptability

Within its tonnage range, a single hydraulic press can perform a wide range of tasks. Deep draws, shell reductions, urethane bulging, shaping, blank and piercing, stake, punch, press fitting, straightening, and assembly are all examples of common processes.

Powered metal forming, abrasive wheel forming, bonding, broaching, ball sizing, plastic and rubber compression, and transfer molding are just a few of the applications.

 5. Safety

Hydraulic press punch dies are not considered safer than mechanical presses by any manufacturer. If the controls and safety mechanisms built into these types of machinery are used appropriately, they are planned and manufactured to be safe.

All machines can be deadly if they are utilized incorrectly. Hydraulic presses, on the other hand, are simple to make safe due to the factor of ram movement control. The controls are non-tie down, anti-repeat, dual palm button controls. Because of the nature of a hydraulic press control system, interlocking guards and other safety devices are relatively simple. 

Conclusion

Because of its simple operating mechanism and advanced technology, there are numerous advantages to employing a hydraulic press punch dies for industrial uses. Punch presses are large machines with a 'C' frame. The hydraulic ram is positioned at the C type's uppermost part, while the portal frame is fashioned like a complete circle, with the ram cantered within the frame to prevent frame deflection or distortion. 


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